Product Search
 
  About Us
  Technical Partners
  Board of Directors
  Vision
  Mission
  Values
  Mission 2000
  Policies
  Corporate Sustainability
  Tata Code of Conduct 2008
  Business Excellence
  Human Resource
  IMS Certificates
  Core Competence
  Success Stories


Corporate > Business Excellence  

TATA REFRACTORIES LIMITED
BUSINESS EXCELLENCE
 
TATA BUSINESS EXCELLENCE MODEL

History :

In India, liberalization, privatization and globalization have been a boon for the customers. However they are double-edged sword for the Indian Industry. It poses a challenge of unlimited opportunities for the efficient industries, and have the threat of closure for the inefficient ones -GROW OR GO!!

Our ex- Chairman, Late Mr. J.R.D. Tata accepted this challenge and decided to adopt the time tested model adopted by industries of U.S. to drive improvement in Tata group of companies After his passing away, Mr. Ratan Tata carried the mantle forward and instituted an award for excellence in Tata group of companies, naming it as JRD-QV award, which is given to the best company in the group every year, provided it attains a minimum acceptable level

Brief understanding of TBEM :

What does this award stand for? In simple words, the progress of the companies on the path of all round excellence is measured on the platform of TBEM questions and core values, and the company earning the highest score gets the award for the year.

This model, called TBEM, gives a set of core values embedded in high performing organisations (close to "ideal"), and through a set of questions in all facets of management; asks the companies to describe how they imbibe these core values in their operations and have thus improved continuously.

Any organisation needs a farsighted and strong leadership to guide it on the right path into the unknown horizons of time. It first decides what the organisation wants to be in future (VISION) and how to achieve it (MISSION). These dreams are based on the expectation of the stakeholders (shareholders, customers, employees, suppliers and the society). Since the employees are the ones who will turn the dreams into reality, they communicate and explain them to the employees, encouraging them to achieve theses goals together. They motivate their capacities to innovate and encourage them to fulfill the expectations of all the stakeholders. Another major task of the leadership is to ensure that the organisation is moving in the right direction and at the right pace. For this they review the progress regularly; and are scanning the business environment for new opportunities of growth, averting dangers, strengthening the strengths and bucking up the weaknesses.

For all this to happen, they have to decide the actions for the future. What return would we give to our investors, has to be decided. For meeting these expectations of the investors, what products will be required to be sold, how much and in which markets has to be determined. We also have to find the attributes of the products, which will attract the customers in face of competitors' offerings, to our products in terms of quality, consistency, price, service and delivery. We therefore need to make marketing, operational, R&D, Human Resources, financial strategies, prepare action plans in each and fix time bound targets, responsibility and milestones for them.

Setting targets are fine, but till we establish the needs and expectations of the customers; and make our products capable of fulfilling them; these targets will remain a distant dream only. We therefore listen to the voice of the customers; and learn lessons about the product attributes that will satisfy and delight the customers. We also maintain good relations with them, help them in doing their business better, resolving any complaints they have. Having done these, we need to find out how satisfied our customers are with our products to come back to us and recommend us to others.

Who makes good products acceptable to the customers? The employees, of -course! It is therefore essential for any organisation to exploit this resource in the best possible manner. They should be well versed in what they do, help each other to improve and make the best quality products at the least cost. They should be trained not in one but many skills, so that they can be fully utilized, and can help each other, work as a team. Their innovative capabilities must be fully developed and utilized; to the benefit of both- the employees by fulfilling their desire to grow and the organisation by helping to achieve its objectives. They need to have a safe, clean and healthful environment to work and expect facilities and services to make their lies better. After all, they are one of the stakeholders too! The satisfaction, well-being and motivation levels therefore need to be measured, analysed and improved upon. The quality and performance of products and their price depend on their design and the design of processes used in their manufacture. The design of products and processes is therefore of great importance, and must consider the productivity, cost, cycle time, incorporation of latest technology etc. For the production process to be effective and efficient, they have to be backed by a number of support services e.g. maintenance, finance, etc.; and support services e.g. I.T., supply chain management etc. These processes should therefore be effective, efficient and be performed at the least overall cost.

We have talked about continuous progress in these fronts. However, only results are the true measure of progress and only when improvements in all the areas support each other; can the organisation can be said to be moving on the path of excellence. Measurement of progress made in all these areas therefore the right barometer for the organisational health. All the data and information should therefore be collected over past few years and a favorable trend in results will establish our progress and its rate in our journey to excellence. The taste of the cake is in eating!

For JRD_QV award, companies submit a write-up, describing their ways of working in the above areas and the results of the work so done. The planning and implementation of the ways of working have a maximum 550 points, whereas results have 450 points; making a total of 1000 points. In processes, if the "evaluation and improvement" of the processes is embedded, the score goes beyond 50%. Similarly, if the results are benchmarked and are one of the best in class, more than 50% marks can be expected. All this means that a company getting more than 50% score or more, it is self-driven on the path of excellence, and will continue to improve.


TRL’s Journey in Business Excellence :

Business excellence is a way of life in TRL. Consistent with Tata Group’s philosophy, TRL has developed a unique culture, which is articulated in its vision, mission and values (see the box below). TRL firmly believes that the purpose of an industrial enterprise is to improve the quality of life of the people and community it serves. For this, it creates economic, social and environmental values. The vision, strategic goals, objectives and the behavior it demonstrates are guided by this philosophy. TRL promotes high ethical values, improvement orientation, and innovation. TBEM has been adopted as the key change driver since last 13 years. Our vision of “A Global Refractories Company” which was developed in a half a day long brain storming session in 2002 and revisited in 2008 has driven our strategy and actions for last 6 years. This vision has guided us towards the Fortune 500 program and enabled us to build plant in China both for raw material security as well as for addressing our targeted export market. India being in steel growth path, all multinational refractories company like RHI, Vesuvius, LWB are active in India. Tata steel’s global acquisitions like Corus, Millennium Steel, and Nat Steel has prompted TRL to target these customers with suitable value proposition. TRL has sourced its critical equipments from best of the suppliers across the globe. Thus TRL has moved quite far in its journey of becoming “A Global Refractories Company.” Mission 2000 was launched in 2008~09 to achieve a turnover of 2000 Cr. By 2012-13.

Let's now ponder about the role of each employee in our journey to excellence. We have seen that the Senior leaders have set the direction of the future (coming 10 years) of the company- i.e. turnover of Rs. 2000 Crores by 2012-13.and evolved functional strategies (e.g. marketing, operation, R&D, H.R., financial, commercial etc.) to achieve this target. Responsibilities and resources are given to the concerned functional heads to enable them to achieve and exceed the targets set in their strategies.

These functional heads (EVPs, VPs ,GMs, Chiefs etc.) work with their employee teams to achieve these long and short-term targets. They break down the targets into monthly and daily targets ( e.g. production, productivity, yield, sales etc.). These targets are made keeping the needs /expectations of the internal/external customers (those who receive the fruits of the employees' efforts). For example, targets of grinding unit of a production department are made to meet the expectations of the mixing unit. Hence, if each of us can meet all our targets set; and satisfy /delight our internal/external customers, the functional and organisational targets will be achieved, and we shall be moving fast on our journey to excellence. Our processes will be more efficient and will be improving continuously through periodic evaluation and improvement. Our Strategies are deployed thru Cascaded Balance Score Card(CBSC) method.

You must have wondered, if TBEM is so powerful a tool, why bother with all the other efforts going on in the company- Value Engg., Work Simplification, Quality circles, ISO, TOP, SRS, WOW,Six Sigma and TOC etc.? However, if now you carefully examine these efforts, you will find that they are only supplementing various aspects of TBEM and integrated part of TBEM. Every one of these initiatives aim at making the best possible quality products continuously at the least possible cost (and hence at a reasonable price to the customer) at the right time; thereby attracting and retaining ever larger number of customers; increasing turnover and profit and enabling the organisation to take better care of its shareholders, employees and the support the society around

Some of the business parameters are given for ready reference.

TOTAL QUALITY MANAGEMENT (TQM)
Total Quality Management(TQM )

DEFINITION :

TQM is a set of systematic activities carried out by the entire organization to effectively and efficiently achieve company objectives so as to provide products and services with a level of quality that satisfies customers, at the appropriate time and price.

TRL’s Journey in TQM :
Total Quality Management is in the heart & mind of people in TRL. Participation of people in Small Group Activities (SGAs) through Continuous Improvement Programmes (CIPs) is the hallmark of TRL. There are three types of CIPs, namely: Value Engineering (VE), Work Simplification (WS) and Quality Circles (QC). Independent small improvements and improvements that belongs to WS & QC are called ‘Kaizen.’ TRL has a history of excelling in all fields of CIP. Currently around 90% of the employees are participating in different CIPs and our goal is to make it 100%. We have 93 Quality Circle teams, each consisting of 7-8 members (including the Leader & the Facilitator). Our QC teams represent each year in the National Convention of Quality Circles (NCQCs) and bring laurels to the company. This year (2008-09) alone out of 4 teams, 3 teams received Par excellence status trophy (score = 75% and above) & one team got Excellence status trophy (score = 70% - 75%). Operational excellence in TRL is driven by these highly engaged and enthusiastic teams.
Quality Circles :

TRL is one of the poiners in Quality Circle movements in India and probably the no.1 in Refractories Industries. TRL has won many accolodes nationally and internationally in QC movements. TRL’s teams have participated in regional, state, national and international competitions and won prizes. QC is in the DNA of the organization. TRL follows all the 7 QC tools for its QC projects.

Theory of Constraints (TOC) : TRL has started the implementation of TOC under the code named ‘Project SambhaV’ in August 2009. The scope of the implementation covers all major functions like Operations, Technology and Marketing . It is inititated as a overall organization improvement Tool with an objective of delivering our customers requirements in time. The project is on-going and we have seen early gains thru this implementation.

All Rights Reserved, Tata Refractories Limited , 2003